The Garlic Continuous Peeling Machine Delivered to Brazil
In March 2026, a Shuliy TZ-600 garlic continuous peeling machine was shipped to a food processing facility in Minas Gerais, Brazil. This continuous garlic peeler, configured for 220V single-phase 50Hz power, was specifically selected to replace labor-intensive manual peeling operations that had become a critical bottleneck in the client’s production line.
The machine’s 600 kg/h processing capacity enabled the facility to more than triple its daily garlic throughput while reducing labor costs by approximately 60%. Within the first month of operation, the client achieved consistent peeling quality meeting export standards and secured a new contract to supply peeled garlic to a regional food distributor.
Müşteri Arka Planı
The client operates a medium-scale garlic processing plant located in the state of Minas Gerais, a region known for its strong agricultural sector and growing food processing industry in southeastern Brazil.
Established in 2018, the facility sources raw garlic from local farms and supplies value-added garlic products to domestic food manufacturers, restaurant chains, and export traders targeting European and North American markets.
Prior to automation, the plant employed 12 workers dedicated to manual garlic peeling during peak harvest seasons. The operation relied on traditional soaking and hand-peeling methods, which were not only slow but also resulted in significant clove damage and inconsistent quality.
As demand for peeled garlic grew—particularly from clients requiring export-grade product with minimal bruising and full clove integrity—the facility’s manual process became unsustainable. The production manager began evaluating garlic peeling equipment that could match Brazilian electrical standards, fit within their existing facility layout, and deliver immediate productivity gains without requiring extensive operator retraining.
Müşteri Zorlukları ve Gereksinimleri
The Brazilian processor faced a combination of operational and market pressures that demanded a reliable mechanized solution:
Labor Dependency and Rising Costs
Manual peeling required 10–12 workers per shift during peak season. With Brazil’s rising minimum wage and increasing difficulty sourcing seasonal agricultural labor, labor costs consumed nearly 35% of the production budget. The client needed a solution that could replicate the output of their manual team with minimal staffing.
Inconsistent Peeling Quality
Hand-peeled garlic showed significant variation in clove appearance, with damage rates reaching 15–20% due to broken cloves and skin fragments. Export buyers rejected batches that did not meet visual uniformity standards, resulting in financial losses and strained customer relationships.
Limited Processing Capacity
The manual line could process approximately 180 kg of peeled garlic per 8-hour shift. This cap prevented the facility from accepting larger orders, particularly during the Brazilian garlic harvest peak from September to December when market prices were most favorable.
Electrical Infrastructure Constraints
The processing plant was located in an older industrial zone with limited three-phase power availability. The client required garlic peeling equipment that could operate efficiently on 220V single-phase power without requiring costly electrical infrastructure upgrades.
Hygiene Compliance
As the client aimed to expand into export markets, they needed equipment constructed from food-grade materials that could withstand daily sanitation protocols and meet international food safety certification requirements.
Shuliy Çözümü
Following consultation with Shuliy’s export engineering team, the client selected the TZ-600 garlic continuous peeling machine based on its proven throughput, compact footprint, and ability to operate on single-phase power—a configuration specifically adapted for their Brazilian facility.
Continuous Processing Design
Unlike batch-type peelers that process garlic in discrete cycles, the TZ-600 operates as a true continuous-flow system. Raw garlic bulbs enter the feeding hopper and move through a chain-driven conveying mechanism that automatically orients and feeds cloves into the peeling chamber.
This design eliminates the stop-start inefficiency of batch machines, allowing the client to maintain steady production throughout the shift and integrate the peeler directly into their processing line.
Pneumatic Peeling Technology
The machine employs dry pneumatic peeling using compressed air rather than water-soaking methods. High-pressure air jets blast away the papery outer skin while preserving clove integrity.
This dry process delivers three advantages for the Brazilian client:
- No wastewater generation requiring treatment
- Faster processing without soaking delays
- Cloves that remain dry and ready for immediate packaging or further processing
Single-Phase Power Compatibility
Shuliy engineers reconfigured the standard motor drive to operate on 220V single-phase 50Hz power, matching the client’s existing electrical supply.
This customization eliminated the need for phase converters or electrical panel upgrades, reducing the total project cost and installation timeline.
Robust Construction for Continuous Operation
Built with a heavy-duty frame weighing 350 kg and measuring 1820×600×1400 mm, the TZ-600 was designed for stable operation during extended production runs.
The compact width of just 600 mm allowed installation in the client’s existing processing room without requiring facility modifications.
Teknik Parametreler
| Şartname | Detaylar |
|---|---|
| Modeli | TZ-600 |
| Güç | 1.5 kW |
| Gerilim | 220V, 50Hz, Single Phase |
| Kapasite | 600 kg/h |
| Makine Ağırlığı | 350 kg |
| Boyutlar (U × G × Y) | 1820 × 600 × 1400 mm |
| Peeling Method | Dry pneumatic (compressed air) |
| Construction | Food-grade stainless steel contact surfaces |
Satış Sonrası Destek
Shuliy’s engagement with the Brazilian client extended well beyond equipment delivery.
Kurulum ve Eğitim
Portuguese-language operation manuals and video tutorials were provided.
Remote video support sessions covered:
- Blade adjustment
- Air pressure optimization
- Routine maintenance scheduling
The client’s maintenance team was trained to perform standard troubleshooting without requiring external technician visits.
Spare Parts Supply
A recommended spare parts kit, including replacement peeling chambers, air nozzles, and drive belts, was supplied with the initial shipment.
Shuliy maintains inventory for TZ-600 components with express air freight delivery to Brazil available within 7–10 business days.
Teknik Destek
The client has direct access to Shuliy’s technical support team via WhatsApp and email.
Response time for operational inquiries averages under 6 hours, with video troubleshooting available for complex issues.
Garanti Kapsamı
The TZ-600 is covered by Shuliy’s standard one-year warranty on all mechanical and electrical components.
During the warranty period, defective parts are replaced free of charge with shipping costs covered by Shuliy.
Neden Shuliy ile İşbirliği Yapmalısınız?
This Brazilian case illustrates the core advantages of working with Shuliy Machinery for garlic peeling equipment:
- Customized electrical configurations: Single-phase, three-phase, and various voltage options adapted to local infrastructure
- Proven export logistics: Reliable shipping to 60+ countries with full customs documentation
- Dry pneumatic technology: Water-free peeling that reduces waste and preserves product quality
- Comprehensive support: Multilingual documentation, remote training, and responsive technical assistance
- Competitive total cost of ownership: Equipment pricing, installation simplicity, and operational efficiency that delivers rapid ROI
For garlic processors in Brazil and across South America seeking to transition from manual labor to automated production, the TZ-600 garlic continuous peeling machine offers a proven, scalable solution that matches local electrical standards and delivers measurable productivity gains from day one.
